The Evolution Of The Bicycle Engineering Essay

In 1817, Baron von Drais invented the bike. Later to be known as the hobbyhorse, this bike had two wheels of equal size which had radiuss and rims that were made of wood. A thin bed of metal was wrapped around the wooden rims which served as the wheel s contact surface. This machine had no pedals, and was powered by the operator s pess. It besides lacked breakage and accurate manoeuvrability ( Bicycle Wheel ) . Since the 1800s, bike engineering has made enormous advancement and bike fabrication has become a really profitable industry. Today, spaced aged stuffs such as C fibre are used on constituents of the bike that make them faster, sturdier, and more gratifying than of all time.


The frame of a bike is the chief organic structure on which the other constituents that make up the bike are attached. The frame holds the motorcycle together and must back up and administer all tonss on the motorcycle. Over the history of the bike at that place have been several fluctuations in motorcycle frames. The one used most normally today consists of two trigons faced back to endorse. This design is known as the diamond frame and is used in all different types of bikes. An illustration of a diamond bike frame is given in figure 1.The design is so widely used because it is really hardy and effectual at administering the weight of the motorcycle and the rider equally ( Brown, 2010 ) . The diamond frame consists of six chief tubings that are labeled in the figure: the top tubing, the caput tubing, the down tubing, the place tubing, the place corsets, and the concatenation corsets. The caput tubing is the really front part of the frame. The maneuvering tubing pivots inside the caput tubing utilizing bearings to let the front wheel of the motorcycle to turn. Attached to the caput tubing are the top tubing and down tube. There pieces distribute burden from the rider to the front wheel of the motorcycle. Behind the top and down tubing is the place tubing. This is the in-between piece of the frame that belongs to both trusses that make up the diamond. The place stay and concatenation stay attach to the place tubing in the dorsum to organize the rear trigon of the diamond frame. These pieces have a split design so that they do non interfere with the back tyre. The concatenation stay and the place stay can link to the place tubing at either one or two points ( “ Dictionary of automotive, ” 2008 ) .

Figure 1: This figure depicts a typical layout of the most common bike frame used in about all types of motorcycles, the diamond frame ( “ Dictionary of automotive, ” 2008 ) .

Bicycle frames can be made of several different stuffs that each have different benefits and pull dorsums based of their features. One popular frame stuff is steel. Steel is a really strong, low-cost stuff but is denser and hence heavier than frame stuffs. Steel besides has a flexibleness that can do the frame slightly shock resistant. Steel frames are used in most low public presentation motorcycles, or motorcycles that are focused more on lastingness and low cost than weight and velocity ( Koeppel, 1999 ) . Steel frames are besides easy to mass green goods utilizing a assortment of methods. One really common manner steel bike frames are manufactured is through a method known as lugged steel frame building.

In this method, the steel tubings that make up the frame are fit into Lugs. These Lugs are besides made of steel and unambiguously shaped so that they can keep the steel tubings into the form of the frame. See figure 2. Lughs are manufactured utilizing two chief methods. One method of organizing a Lug is flexing sheet steel into form over a spindle, and so welding the seams of the steel. This method is more cost efficient but produces lower quality Lugs. Lughs used today in modern high public presentation motorcycles are formed utilizing a casting method. In this method run steel is poured into a cast of the Lug form and so allowed to indurate. A sum of four Lugs are used to keep a steel frame together ( John, 2006 ) . Two for attach tubings to the caput tubing, one for attaching the place tubing, top tubing, and place corsets, and one for linking the place tubing, concatenation corsets, and down tubing. In figure 2, the top left Lug is the place Lug, and the other two pictured are the Lugs that attach the top tubing and down tubing to the caput tubing ( Han, 2007 ) . Pictured in figure three is the concluding Lug, besides called the underside bracket shell. In the assembly of a lugged frame, foremost the steel tubings are cut to their appropriate size. From at that place, they are mitered to organize the proper angles at the terminal of the tubing that make for the best possible tantrum inside the Lug. The tubings are so inserted into the Lugs and, in a procedure known as brazing, run Ag or brass is drawn into the spread between the tubing and Lug through capillary action. After the brazing metal hardens the connexion is unafraid. This procedure is repeated for all of the tubings and Lugs until the frame is complete. One large advantage of lugged steel frames is easiness of fix. If a tubing on a lugged steel frame is damaged, it can merely be removed and replaced through the brazing procedure ( John, 2006 ) .

Figure 2: This figure depicts three of the four Figure 3: This figure shows the 4th Lug Lugs used in a lugged steel frame assembly with the concatenation corsets, place tubing and down tubing ( Han, 2007 ) . inserted ( Sohner, 2010 ) .

Aside from lugged steel frame building, there is besides the more traditional welding method to assemble frames. In this method, welding known as wolfram inert gas ( TIG ) welding is used to link the tubings straight. As with the lugged method, the tubings in the TIG welding method are first exactly mitered. This is to guarantee that the tubings can be wholly welded to each other. In order to guarantee preciseness, the tubings are held steady in a gig while they are welded together. With promotions in welding that decrease the sum of lost strength, the TIG welding method has taken over as the most common attack to piecing a steel frame bike. This welding method is besides more economical that steel lugging, farther increasing its popularity ( Cuerdon, 1990 ) .

While steel by and large serves as the low cost option for bike frames, some more expensive fabrication procedures can do steel frames more high acting. One illustration of this is the usage of butted tube ; butted tube is tubing that alterations thickness throughout the length of the tubing. The tubing is made to be thinner at musca volitanss where the strength of the tubing is non as of import. This reduces the overall weights of the frame, and hence increases the velocity of the bike ( Morgan, 2003 ) . Along with this, more expensive but stronger metals of steel are sometimes used so that less steel can be used in making a frame of the same strength. This besides reduces the overall weight of the bike ( Koeppel, 1999 ) .

Another common frame stuff is aluminum. Aluminum is weaker than steel, but because the metal is so light, the strength to burden ratio of aluminium is higher than steel. This makes it an attractive option for bike frames. By and large, aluminium frames are lighter weight that steel frames to the higher strength to burden ratio but this is non ever the instance. Cheaper aluminium frames can be heavier than good produced steel frames ( Koeppel, 1999 ) . One reverse of aluminium frames is that the hardness of the metal does non let for minor decompression sicknesss in the frame. This makes for a rougher drive. Aluminum frames are besides more delicate and tend to neglect faster than steel ( Morgan, 2003 ) . A full graphical comparing of general aluminium frame belongingss to general steel and other stuff frame belongingss can be found in figure four ( Oosten, 2008 ) . Aluminum frames are assembled utilizing the same TIG welding method that is used for steel frames. This makes aluminium frames around the same overall cost of steel frames ( Cuerdon, 1990 ) . The public presentation of aluminium frames can be enhanced by using similar ascents that are used in steel frames. For illustration butted tubings, and lighter and stronger aluminium alloyed can be used. These of class come with an excess cost but farther lessening the weight of this already light metal ( Morgan, 2003 ) .

A more unusual but really high executing stuff used in bike frames is Ti. Titanium has a higher strength to burden ratio that both aluminium and steel. Because of this, Ti frames can be made really light and fast while keeping their strength and dependableness. The overall weight of a Ti frame is less than that of a steel frame but more than that of an aluminium frame. However, Ti frames have more length of service than aluminium frames. The chief drawback of the Ti frame is that the metal is really expensive. In add-on to this the machining cost of the metal is greater than steel or aluminium, farther increasing the monetary value of a Ti frame ( Morgan, 2003 ) . Another expensive but high acting frame option is carbon fibre. Carbon fibre frames have several advantages over the other metal bike frames. First of all, C fibre frames can be made lighter than any of the metals, including the light weight aluminium. Carbon fibre besides has a higher strength to burden ratio that the metals. Carbon fibre can be made into any form, leting thickness of tubings to be modified easy to further cut down weight ( Phillips, 1997 ) . One drawback to carbon fibre frames is lastingness. Carbon fibre frames are known to tire faster than steel frames doing their life span shorter. They are besides less crash resistant ( Oosten, 2008 ) . To do C fibre into a hardy edifice stuff, the fibres are combined and shaped with an epoxy. Carbon fibre frames can be built in two chief ways. The first method is similar to the lugged steel method and involves C fibre tubes being fitted together utilizing light weight aluminium Lugs. While this makes for a really strong and light weight frame, some of the daze absorbing ability is lost with the lugged connexion. To counter act this, C fibre frames are besides made in one piece. Each frame stuff has advantages and disadvantages that make them utile in a assortment of different types of bikes ( Phillips, 1997 ) .

Figure 4: This figure shows the ranking of bike frame stuffs in several classs from zero to five. In this graduated table, five is the most favourable for bike frames and nothing is the least favourable. For illustration, steels weight ranking is a 1 because it is the heaviest frame stuff ( Oosten 2008 ) .

Each manner bike needs to run into certain standards and hence each manner of bike can profit from a different type of frame ( Morgan 2003 ) . BMX motorcycles which need a great trade of support to put to death high impact fast ones utilize really hardy frames. The most of import facet of a BMX bike frame is strength and lastingness. The most common frame for BMX bikes is a steel frame. High public presentation BMX motorcycles use strong steel metals to increase the lastingness of the motorcycle every bit good as cut down the weight. A decrease in weight is advantageous for a BMX rider because it helps the rider make a higher tallness when traveling off BMX leaps. One option to the steel frame for BMX motorcycles is a combination of C fibre and Ti. While really expensive, this frame allows the bike to travel faster and leap higher. This frame type is made by utilizing C fibre tubes tantrum into Ti Lugs. Yet another option is a wholly Ti frame. This besides provides a decrease in weight compared to the steel frame, but the deficiency of lastingness can take to damage on the frame when executing the high impact stunts associated with BMX siting. For this ground, the most popular frame for BMX motorcycles today is still a steel metal frame ( How to take, 2010 ) .

Mountain motorcycles follow different guidelines and utilize a much different manner of frame. One major difference between mountain motorcycles and BMX and route motorcycles is that mountain bike frames frequently integrated suspension systems to soften rough alterations in terrain. Several different types of suspension can be added to the frame for different intents. There are four chief types of suspension by which mountain motorcycles are classified. First, a to the full stiff frame is a frame that has no added suspension. Second, a difficult tail frame is a frame with a front suspension and no rear suspension. Third, a soft tail frame is a frame with a little rear suspension based on the flexibleness of the frame. Finally, a full suspension frame is a frame with added suspension in the forepart and rear ( Strickland, 1997 ) . The type of frame used depends on what the mountain motorcycle will be used for. In general, much like the BMX motorcycles, the mountain motorcycle frame is more focussed on lastingness and less on velocity. The same options between steel, aluminium, Ti, and C fibre are available for mountain motorcycles. Because of the diverseness of undertakings for mountain motorcycles, all of the types of frames are widely used. The same advantages and disadvantages apply for stuffs in mountain motorcycle frames as with all motorcycle frames ( Koeppel, 1999 ) .

Road bikes and rushing bikes follow even a different set of guidelines. The most of import factors for rushing motorcycles are the weight and stiffness of the frame ( Phillips 1997 ) . Because of this, most high terminal racing motorcycles are made to be every bit light as possible and utilize stuffs such as C fibre, or specialized metal alloys to cut down the weight of the frame every bit much as possible. Butted tube is besides common in rushing motorcycles to diminish weight. As with all types of bikes, the frames for rushing motorcycles vary from rider to rider. Each stuff can be used for a racing frame if used right and the same advantaged and disadvantages apply ( Morgan 2003 ) .


The bike drivetrain consists of many different parts, all of which must move in concurrence to reassign the gesture of the bicycler s legs to the tyres. The constituents of the drivetrain really vary mostly in bikes, depending on their application. However, for this paper we shall concentrate on the drivetrain of BMX bikes, mountain bikes, and rushing bikes. These all have reasonably similar constituents, which consist of pedals, cogwheels, and a bike concatenation.

Pedal points

All bicycles we are detailing in this papers have certain demands that need to be met, and have certain excess advantages depending on the design of the pedals and the stuffs used. All bike pedals need to hold adequate strength to digest the force of the bicyclers legs without break or other such amendss. Besides, it is about ever advantageous to hold them light weight, owing to the fact that the heavier the pedals are, the harder it will be to revolve them about the spindle. Due to this fact, most bike pedals are made of some kind metal, plastic, or C fibre. Another feature of largely all bike pedals is that they are non solid pieces of metal. Most have spreads or cutouts in their design, which besides helps to cut down the sum of weight that they have. Because of these spreads in their design, the bulk of bike pedals are cast from casts or have several smaller pieces made that are so assembled with the spreads happening due to the infinite in their assembly.

Mountain bikes need to be lasting above all else, due to the forces exerted on these bikes during their use. Consequently, pedals for mountain bikes are typically made of metals that are either anodized or painted for lastingness ( Shimano ) . Aluminum pedals are lasting plenty to suit the strength demands of the bike, but do non add excessively much extra weight to the entire bike weight. Steel or forged metals are besides used due to the high strength that they have. Besides, sometimes pedals are manufactured from chromium steel steel, but largely for lastingness and aesthetic intents. An illustration of a type of mountain bike pedal is located to the right.

BMX bikes besides have a demand for lastingness and elation due to their necessity to defy the impact of falls and to hold the lightest bike possible. BMX bike pedals are really similar to mountain bikes in this respect. However, BMX pedals are sometimes made from Mg in add-on to the steel, aluminium, or forged metals that mountain bike pedals are made from. BMX pedals are besides the widest of all the bike pedals we are analysing. This is because the extra infinite provided by the BMX pedal is good in different fast ones that involve your pess go forthing the pedals and so returning.

Rushing bike pedals are somewhat different from BMX or mountain bike pedals demands. Rushing bike pedals are made for elation. The lighter the pedals are, the lighter the motorcycle is traveling to be, and the faster the bicycler will be able to travel. This makes stuffs like C fibre and Ti a better, albeit pricey option, for bike pedals. Carbon fibre and Ti have a great strength to burden ratio, which is really advantageous in bike racing. Another difference in rushing bike pedals is that there are frequently ways to fix your pess to the pedals. This can be something every bit simple as places that can be fixed to pedals with little metallic bolts, or something like a nylon woven strap over the toes of the bicycler.

Bicycle Chain

A bike ironss is one of the most of import constituents of a bike drivetrain. The bike concatenation provides the transportation of the gesture of the pedals and concatenation rings to the cog set. Bicycle ironss vary in length, thickness, stuff, bushing type, and pitch ( which is the distance from one spread to the following spread in bike concatenation ) . The typical length of a bike concatenation is between

110 and 116 links, with the length of a normal nexus being about half an inch. Let s merely examine an old fashioned bike concatenation though. One of the typical 57 nexus concatenation used on a multispeed bike has 570 parts, which is manner more than the remainder of the bike put together. There would be 114 outer home bases, 114 rollers, 114 inner home bases, 114 bushings, and 114 studs ( How to Switch Your Bicycle ‘s Gears ) . This is non an easy thing to fabricate or construct. A diagram of a typical bike concatenation is below:

Figure 6: Rollenketting

The fabrication of a concatenation starts with a punch imperativeness. The punch imperativeness will press out a metal stuff, typically steel, to organize the outer home base of the bike concatenation. The stuff is so quickly heated and cooled to increase the outer strength. The links are sometimes so dipped into different chemical baths to give the links a Ni Teflon veneer. This will assist the concatenation resist corrosion and faux pas easier over the sprockets. The outer links are besides made in this manner, except that they do non necessitate to go over the sprockets, so they are merely nickel plated. After these interior and outer home bases are finished, they are fed into a machine with some standard studs, bushings, and rollers, to be assembled. The bike concatenation is so dipped into hot lubricator of some kind, normally oil, to forestall squeaking and wear ( LiquidRetro ) .

As you can see, it consists of many little engagement parts, and is a complex portion of the bike. These ironss do non change much from bike to bike, and are widely unvarying throughout the universe. The standard thicknesses of bike ironss are 1/8th of an inch or 3/32nd of an inch. However, the disagreement lays in the different types bikes that use the different size ironss. 1/8th inch ironss have been used for BMX bikes and older theoretical accounts of bikes, such as three-speed bikes. The 3/32nd inch ironss are the more common of the two sizes, as they are used in most modern applications, including mountain and racing bikes. In fact, any multi-speed bike that has a derailleur uses this size concatenation, so they have come to be known has a derailleur concatenation. The stuff of bike ironss are made from is normally steel or unstained steel. They vary mostly in the types of stuffs that they are coated or plated with nevertheless. Some illustrations would be unstained steel ironss plated with Ni, steel ironss coated in brass, steel ironss coated in Ni and Teflon, or unstained steel ironss that are non coated or plated ( Connex ) .

When it comes to ironss, there are two types with respects to bushings, those that have stick outing bushings and those that do non. Ironss with bushings have little bulges outside of the interior home base. Bushingless ironss are those that have the bushing flower with the exterior of the interior home bases. Bushingless ironss besides require a different molded inner home base form. Alternatively of holding a simple hole pressed into the interior home base, there needs to be shoulder excessively. These shoulders can besides hold cants on the interior of the home base without doing the fabrication more complicated. The cants will assist the concatenation tally smoother through the sprocket compared to ironss with bushings. Therefore the bushingless ironss are going more and more platitude ( Chain Maintenance ) .

Figure 7

The pitch of the concatenation is distance between the vales in the sprockets. The pitch needs to match straight between sprocket and concatenation to minimise wear on the sprocket and concatenation. This tolerance is checked in most concatenation fabricating stores to be within the ten percent of a millimetre. If the tolerances are excessively slack, it will speed up concatenation wear. The image below is a good illustration of what happens if the concatenation pitch is excessively big compared to the pitch of the sprockets. When this happens, it makes the force created by the concatenation to roll from its intended perpendicular moving way. The concatenation will so get down have oning down the sprockets and the concatenation will get down sliding and slipping over the borders of the sprockets ( Chain Maintenance ) .

Figure 8

Gears, Cogsets, and Cassettes

The cogwheels on any of the motorcycles that we are looking at are located on the rear tyre on the right side of the bike. There are many different set ups available when looking at different cogwheels. These set ups vary between BMX, mountain, and rushing bikes, and they even vary in between those classs.

Modern mountain and racing bikes about ever have many cogwheels and many different cogsets in their assembly. This enables the bikes to switch to many different cogwheels to do acquiescences and descents easier. Cogsets or cassettes come in many different signifiers but they range from 1-gear ( or fixed gear bikes ) all the manner up to 10-gear bikes and beyond. Each cog has a different diameter, which causes different sums of work to be needed throughout one rotary motion of the wheel. The higher the cogwheel, the smaller the diameter of the cog, and the more work demands to be but into each rotary motion of the pedals. These cogs are normally connected to each other and to a cardinal hub with a few studs. The hub Acts of the Apostless as a rachet, leting bicycling to add work to the bike tyre, but if the pedals don t move frontward, the hub rotates freely. The stuffs that these cogwheels are made of are normally steel, unstained steel, aluminium metals or in some high-ranking applications, Ti. As with all parts of the bike, these stuffs are used due to their high strength to burden ratio. Below is a image of a cogset of cassette that you would typically happen on rushing bike, or even possibly a mountain bike.

Figure 9

BMX motorcycles differ from mountain and rushing bikes in that they usually do non hold excess cogwheels. For BMX applications, they merely typically necessitate one cogwheel. This simplifies installing, in add-on to non weighing down the motorcycle with an excess metal. Their cogs are made from steel, unstained steel, or aluminium metals. These cogs need to hold tight tolerances around their sprockets. If the tolerances are non tight on the sprockets, the concatenation and cogs will have on quicker, and the cogs will hold to be replaced. This should be a considerable concern when fabricating a cog for any bike. If the tolerances are non tight, the portion will have on really rapidly.

Brake systems

Brake systems are one of the most of import constituents of a bike. Without brakes it would be really hard to halt, which would take to many accidents. There are two chief manners of brakes which are fastened on today s bikes. These include rim brakes and rotor brakes.

Rim interruptions are typically cheaper than rotor brakes. U-brakes and V-brakes are two different types of rim brakes, but behave in the same mode. Rim brakes are controlled by levers on the handlebars. When the lever is pulled it creates tenseness in the overseas telegram which presses brake tablets onto both sides of the rim, which slows down the rotary motion by clash.

Left image is a V-brake from the Bicycle Shopping Guide beginning.

Right image is a U-brake from the Guides to Buy beginning.

Figure 10 Figure 11

Rotor brakes are normally found on higher-end bikes. They are either controlled by overseas telegrams or hydraulic fluid. When the interruption levers are pulled, a Piston in a calliper squeezes the spinning rotor which slows the rotary motion of the affiliated bike wheel. When a rotor is created, holes are drilled through it. The holes are made to take route dust, heat, and H2O from the brake rotor surface to better halting efficiency ( How Stuff Works ) .

This image of a rotor brake is from the beginning Matt

Figure 12


The fabrication of bike seats is an intricate procedure that few possess cognition of. In order to understand the fabrication procedure of the bike place, one must concentrate on the three constituents. These three constituents are combined to make the bike place. The first constituent is the saddle. The saddle is the portion of the place that is specifically designed for comfort and practicality for inclement conditions. The saddle is made up of three beds. It starts out with a difficult, form organizing base. The base is made out of nylon-based plastic ( Bicycle Seat ) . To make the coveted form of the saddle base, it is created through an injection casting procedure ( Bicycle Seat ) . In this procedure, the plastic is heated to a temperature where it becomes liquid. The liquid plastic is injected into a metal cast where it cools and becomes solid once more ( Bicycle Seat ) .

The 2nd or in-between bed of the saddle is the shock absorber. A good shock absorber will be comfy, and it will non have on out over clip. Closed cell froth is the most appropriate stuff for this application ( Bicycle Seat ) . This type of froth will defy wet. The foam shock absorber is attached to the fictile base utilizing spray adhesive ( Bicycle Seat ) . It is of import that the adhesive is added every bit throughout the whole contact surface of the froth to make the best bond.

The top bed of the saddle is the tegument. The outside tegument of bike saddles are typically made with lasting stuffs such as Kevlar, gum elastic, vinyl, leather, or other tough fabrics ( Bicycle Seat ) . The tegument is a necessary piece of the saddle to cover the in-between bed and the base.

However, the saddle is non the lone constituent of the bike place. The metal mounting rods and the connecting pipe comprise the 2nd chief constituent to the place. The climb rods are connected to the base of the saddle. The linking pipe is the cardinal support of the place, which connects to the mounting rods. At this junction, the place may be manipulated to lean frontward or rearward. The linking pipe attaches the whole place to the frame of the bike. The linking pipe is clamped to the frame by a bolt and nut for easy accommodation. The metals used in these rods vary and may be either stainless steel or Ti, a lightweight, high-strength/low-corrosion metal ( Bicycle Seat ) .

This image is from the Bicycle Seat beginning.

It shows the procedure of adhering the top bed of the saddle.

Figure 13


Handlebars are another cardinal constituent to the bike. They are made by turn overing sheet metal into pipes and machining them to the right size and form. Handlebars enable guidance, reconciliation, and the controls of the breakage mechanism are located here. Like the bike place, the handlebars may besides offer comfort and manner. These two elements are incorporated in multiple designs of handlebars. There are many types of handlebar designs. Three common handlebar designs are described below.

The first design is a level handlebar. This type of handlebar is wholly level from terminal to stop. Like the riser handlebar, which is described following, the level handlebar puts the rider in an unsloped place but is more aerodynamic ( “ My Wheels and More… The Diary of an Addict ” ) . Both the riser and the level handlebars are used for mountain biking.

The 2nd design is a riser handlebar. Riser handlebars are level out of the root clinch and lift one to two inches on either side ( “ My Wheels and More… The Diary of an Addict ” ) . Because of the decompression sicknesss in the stuff, the riser is typically mor expensive than the level handlebar because of machining cost. This manner is used for siting in an unsloped place, concentrating one s weight on the rear wheel of the bike. Using these handlebars creates a more easy manner of siting.

This image of riser handlebars is from the

“ My Wheels and More… The Diary of an Addict ” beginning.

Figure 15

The 3rd design is a bead handlebar. The bead handlebar is non made for mountain biking, but instead for rushing on roads. This design was created to be really aerodynamic.

This image of bead handlebars is from the

My Wheels and More The Diary of an Addict beginning.




Figure 16

Common stuffs of handlebars include C fibre, Ti, steel, and aluminium ( “ My Wheels and More… The Diary of an Addict ) . Different biking manners call for different stuffs. For illustration, route racing would necessitate a light weight C fibre handlebar. On the other manus, mountain biking would necessitate a tough stuff such as aluminium or Ti.


Suspension is a constituent that has many different fluctuations and is largely used on mountain motorcycles. Motorcycles with full suspension ( front and rear ) are called Full-Suspension Bikes. Hardstails are motorcycles with suspension merely on the forepart, and Rigid Bikes have no suspension at all ( Buying ) . The most common type of motorcycle suspension are those that utilize compaction springs. To do these springs, metal spiral ( largely steel ) is fed through a machine called a de-railer and so passes through channels that give it the specific crook. The spring is so automatically cut to the right size by the computer-controlled machine ( YouTube – How ) .


One of the chief constituents of the bike wheel is the rim. The rim is the round surface that attaches to the radiuss of the wheel and holds the interior tubing and tyre of the bike. There are two chief types of bike rims: determiner and tubular. While each type of rim has its advantages and disadvantages, determiner rims have become much more popular ( Tubular ) .

Clincher tyres have a U-shaped cross subdivision ( Bicycle Rim ) and have a lip on the border if the interior of each side of the rim that hooks on to a wire that runs along the terminal of the tyres. Tubular rims are completely-closed constructions and necessitate that the tyre, with interior tubings stitched indoors, be glued to the rim of the bike ( Tubular ) . Clincher rims are desirable because they make it easier to alter and mend the tyres in instance they become damaged. Most BMX, mountain, and route motorcycles use determiner rims. Tubular rims are optimum for some route motorcycles because of the smooth drive that they provide ( Tubular ) .

Aluminum has long been the standard stuff for fabricating bike rims. It is lightweight, and besides strong plenty to defy daily siting. For these rims, aluminium is extruded into the proper rim form, cut to length, rolled, and so welded to link each terminal of the rim ( How Bicycle ) . Bulge is a procedure where a cylindrical note of the given stuff is forced through a die gap of a given form. The force required to squeeze out a given stuff is given as follows:

F=A_o kln ( A_o/A_f )

In this equation, the bulge invariable, K, is a value that depends on the given stuff and besides the temperature of the stuff. A_ois the cross-sectional country of the note while A_fis the country of the finished portion cross sectional country. The bulge ratio ( R ) is defined as ( A_o/A_f ) . In order to cut down K and hence the force required to squeeze out a stuff, heat if normally applied to assist the metal become more malleable. Aluminum is already a really malleable metal, so aluminum bulges normally heat the metal to between 375? C – 475? C ( Schmid, 361-365 ) . The rim is so cut to length and formed into a circle. The rim must be formed really carefully because different parts of the rim will deform otherwise from others based on the sum of stuff and its thickness at that given place ( How Made ) . The terminals of the rim are TIG welded together and so machined so that the dyer’s rocket is hardly seeable. Once the rim is in the proper form, spoke holes can so be drilled. The figure of radiuss and pattern varies from motorcycle to bicycle, nevertheless, most motorcycles with 36 radiuss are common. Holes should jump left and right of the rim centre line. The valve hole is besides drilled at this point. Sometimes, the rim is the anodized ( BikePro ) , which is an oxidization procedure ( anodal oxidization ) in which the workpiece surfaces are converted to a difficult and porous oxide bed that provides corrosion opposition ( Schmid, 987 ) . Some rims are made of C fibre, which is a composite molded in the form of the rim ( All-Carbon ) . For each type of motorcycle, different rim features will be emphasized. Mountain motorcycles and BMX motorcycles will do forfeits when it comes to burden in order to derive more strength. Alternatively, whose rims do non necessitate to be as strong, will utilize less stuff in order to be more light weight.

The hub of a bike is located in the centre of the wheel and contains the axel, bearings, and connects to the hub flanges which attach to the radiuss ( Bikeopedia ) . The hubs are most normally made out of bad aluminium. Forging is a procedure that uses heat and force per unit area from dies in order to organize a portion into a given form. The forging procedure allows the grain orientation of the metal to be controlled which allows for stronger parts than CNC machining ( Book ) . In between the outer hub and the axel are contained the bearings which provide decreased clash between the contact points. Ball bearings start out as a piece of thick wire that is cut into subdivisions. Then, the terminals of the wire are smashed towards the centre in a procedure called cold header. The balls are so machined to take the flash or bump around the balls due to the compaction of the sides. They so move into a furnace to be heat treated to indurate the stuff. After the heat dainty procedure, they are gently machined, or lapped for up to 10 hours in order to bring forth a really smooth surface ( How Ball ) . Different classs of bearings are used for different typed of motorcycles. High public presentation route motorcycles, for illustration, will utilize higher class bearings that many BMX and mountain motorcycles.

Spokes, excessively, have come a long manner from the yearss when they were thick and made of wood. Today, most radiuss range from 1.6mm 2.3mm in diameter and are made from 18/8 chromium steel steel. This means that the metal will incorporate at least 18 % Cr and 8 % Ni. This helps to maintain the radius strong while besides leting it to defy corrosion ( The Wheel Deal ) . Besides, steel is able to defy tensile, compaction, and flexing forces. Some complexs, such as C fibre, have been used to do wheel radiuss but were found to non be able to defy all of the forces exerted on them. The radiuss have an hypertrophied terminal which, when yarn through a hole on the hub rim, provides a secure halt. The other terminal of the radius is positioned with a hole in the rim and is secured with a nut known as the mammilla. Although it varies based on the type of bike, most motorcycles have between 28 and 36 radiuss. Intertwining a bike wheel can be really ambitious. Specific forms are used in order to obtain the sturdiest wheel frame. The most common form, semi-tangent, is where the radiuss connect to the hub rim at an about tangent angle. Depending on the figure of radiuss, each radius in this form will traverse between three and five other radiuss before it reaches the rim ( The Wheel Deal ) . While intertwining a wheel, it is of import to gradual tighten each of the mammillas. That is, ne’er tighten one mammilla while there are still radiuss to be attached to the rim. This helps to forestall against improper balance. Truing the wheel besides helps to guarantee that the radiuss are equally tightened and that balance is achieved. In this procedure, a wheel is mounted horizontally and turned. Gages located the rim Tell where the wheel is out of balance. The wheel is corrected by fastening the mammillas on the opposite side of the centre of the rim, and loosening the mammillas on the same side ( How to True ) .


Bicycle tyres are made through a reasonably complex set of operations. Technology has advanced dramatically since the WWII epoch where natural gum elastic was used to do the tyres. Today, bike tyres have multiple beds to supply grip and to protect the interior tubing. The interior carcase of a determiner type tyre is made from a combination of nylon, gum elastic, and Kevlar. This thin beds provides most of the tyre s construction. To get down, europrene man-made gum elastic is fed through rollers and is assorted with carbon black to supply more clasp and to give the gum elastic its black colour. Then, other substances are added such as mineral oil, Zn oxide, silicon oxide, and S, to give the tyre improved denseness, snap, and lastingness. Once the gum elastic is assorted right, it is once more fed through rollers and is dispersed really thinly to be added with nylon entangling to beef up the carcase. This is so cut to length and added to a roller where the Kevlar togss are added to what will be the inside border of the motorcycle tyre. Excess stuff is so folded over the togss to complete the carcase. With the carcase still on the roller, two beds of difficult have oning gum elastic are pressed onto the exterior of the carcase. Then through a procedure called vulcanisation, the tyre is heated to 180? C and the gum elastic beds are bonded together. This procedure besides creates the pace by leting the gum elastic from the outside beds to spread out into a specified cast ( YouTube ) . Tire spiels and form vary greatly from motorcycle to bicycle. Road motorcycles frequently feature and thinner profile with minimum pace. BMX motorcycles have a more rounded profile and a moderate pace, while mountain motorcycles have a somewhat squared profile with aggressive treading to supply more clasp. During fabrication, random tyres are chosen for mill testing. Tires are subjected to trials that measure their lastingness in mundane state of affairss. Puncture simulation is common every bit good as proving the sum of air force per unit area that the tyre can defy before bursting ( YouTube ) . Tubular tyres are manufactured in much of the same manner, nevertheless, without the Kevlar yarn. The interior tubing of a cannular tyre is attached to the outer shell and so glued to the rim.

Through researching and researching types of bikes and their fabrication methods, it is really clear that they are really advanced pieces of engineering. The methods and stuffs that are used to fabricate bikes are complex and have improved dramatically over clip. It is clear that these inventions in bike design and engineering will go on with clip.